FANUC M-410/800F-32C 800kg Payload 3203mm Reach 4 Axis Palletizing Workstation

800kg Palletizing Workstation for Heavy End-of-Line Handling

This 800kg palletizing workstation is built around the FANUC M-410/800F-32C, a four-axis heavy-duty robot designed for end-of-line stacking where every cycle carries real weight. With 800 kg of rated payload at the wrist and a 3203 mm maximum reach, the palletizing workstation moves filled bags, cartons, pails and block-shaped goods in a single pick instead of several partial picks, so one cell can replace two or three lighter units on the same line. The 4-axis wrist keeps the mechanical structure simple and rigid, which matters when a loaded gripper swings a tonne-class moment across the pallet.

Every 800kg palletizing workstation is assembled, wired and tested before shipment. The robot is mounted on a stress-relieved steel base, integrated with the end-of-arm tooling, conveyor handshake signals and a safety circuit built to ISO 10218-1, then run through a factory acceptance test with your own bag sizes and pallet pattern. Repeatability of ±0.05 mm (ISO 9283) keeps layer patterns square through long shifts, and IP54 protection on the body and wrist tolerates the dust that comes with cement, fertilizer, resin and grain handling. Cable harnesses are routed inside the arm, so there are no loose loops to snag on pallets or fences.

Technical Parameters

Key Advantages

• True 800kg payload: the palletizing workstation lifts a full 800 kg at the wrist, so 50 kg bags, dense cartons and block-shaped loads are handled without derating the arm.
• 3203mm reach: a long arm covers two pallet positions plus an infeed conveyor from one fixed base, which reduces floor space and cabling in the cell.
• 4-axis rigidity: fewer joints mean a stiffer structure and less vibration at full load, which protects layer accuracy at speed.
• ±0.05mm repeatability: verified to ISO 9283, keeping interlocking bag patterns stable over thousands of cycles.
• Dust-tolerant design: IP54 body and wrist protection plus sealed cable routing suit cement, fertilizer and mineral processing plants.
• Proven control platform: the FANUC R-30iB Plus or R-50iA controller with palletizing software shortens commissioning and keeps spare parts available worldwide.

Application Fields

• Cement, mortar and dry-mix bag palletizing at 40-50 kg per bag
• Fertilizer, urea and chemical granule stacking in dusty plants
• Resin, PVC powder and masterbatch bag handling on extrusion lines
• Flour, starch and feed mill end-of-line stacking
• Brick, block and refractory handling with a fork gripper
• Heavy carton and pail depalletizing in distribution centers

Frequently Asked Questions

Q: What does the 800kg payload mean in practice?
A: The palletizing workstation is rated for 800 kg at the wrist, which includes the gripper. With a 120 kg vacuum plate, roughly 680 kg of product can be picked per cycle, so four 50 kg bags or one heavy block are handled comfortably.

Q: Why choose 4 axes instead of 6 for this palletizing workstation?
A: Palletizing needs position and wrist rotation, not free orientation. Four axes give a shorter kinematic chain, higher stiffness and fewer wear points at 800 kg load, which lowers maintenance cost and improves pattern stability.

Q: How much floor space does the 3203mm reach save?
A: From one base position the arm reaches an infeed conveyor and two pallet stations inside a footprint of about 6 m by 5 m. Many plants fit the whole cell into an existing end-of-line area without moving the packing machines.

Q: Can the workstation handle dusty cement or fertilizer plants?
A: Yes. Body and wrist are IP54 rated, cable harnesses are routed inside the arm, and the controller cabinet can be placed in a clean area or supplied with an air-purged enclosure for severe dust.

Q: What is included before shipment and after delivery?
A: Each palletizing workstation passes a factory acceptance test with your bag size and pallet pattern, and ships with safety documentation, PLC interface description and a 12-month warranty. Commissioning, operator training and spare parts support are available on site.

Ordering This Palletizing Workstation

Tell us your bag or carton weight, pallet size, layer pattern and required output per hour. We will confirm gripper type, conveyor interface and safety layout, then issue a layout drawing for approval. The 800kg palletizing workstation is delivered as a tested cell, so installation on site is limited to foundation bolts, air and power connection, and pattern teaching.