KUKA KR210 R3100-2 Robot for Loading Unloading and M24 Bolt Handling

Overview

• • The KUKA KR210 R3100-2 is a six axis robot used for loading, unloading and M24 bolt handling.
• • A 3100 mm working reach covers infeed, outfeed and a fixture from one position.
• • The 281 kg body keeps the arm stable during rapid pick and place cycles.
• • IP65 protection suits machining cells with coolant mist and metal dust.

Specifications

Advantages

• • The 3100 mm reach covers infeed, outfeed and fixture positions from one base.
• • IP65 sealing suits machining cells with coolant mist and metal dust.
• • A 281 kg body keeps motion stable during fast loading cycles.
• • Repeatable fixture loading reduces scrap caused by part misalignment.
• • M24 bolt dressing packs are handled with the same tooling set.
• • Base drawings are issued before fabrication, so layout is confirmed early.
• • Packaging follows export crate standards with rust protection for sea freight.
• • Commissioning support covers safety checks, program handover and operator training.
• • Spare parts for common wear items and cables are held in local stock.
• • Documentation includes layout drawings, wiring schematics and a maintenance schedule.
• • Remote diagnostics are available for controller and drive faults during the warranty period.
• • Installation supervision can be scheduled with delivery to shorten ramp up time.
• • Acceptance testing is performed before shipment and a report is filed for the project.
• • Operator training covers daily checks, safe restart and basic program edits.
• • Fixtures are designed to suit the part family named in the project brief.
• • Safety circuits follow the plant standard and are documented for sign off.
• • Trial production runs are supported on site before acceptance.
• • Wear parts are specified with local part numbers for easy reordering.
• • Programming files are handed over in the controller project archive.
• • Warranty visits cover calibration checks during the first operating year.
• • Spare cable sets and connectors are recommended for continuous operation.
• • Loader and unloader interfaces are tested against the line PLC before handover.

Applications

• • Loading fixtures on machining centres.
• • Unloading finished parts from presses and lathes.
• • Handling M24 bolt dressing packs on assembly lines.
• • Machine tending for deburring and washing stations.
• • Transfer between inspection and packing stations.

FAQ

• • What tasks does the robot cover? It covers loading, unloading and M24 bolt dressing pack handling on automotive lines.
• • How far does it reach? The working reach is 3100 mm, covering two stations from one base position.
• • Can it work in a machining area? Yes, IP65 sealing suits coolant mist and metal dust around machining cells.
• • Is tooling included? Tooling is specified against the part family and the M24 bolt packs used on the line.