KUKA KR210 R3100-2 Handling Robot with Custom Base for EV Parts

Overview

• • The KUKA KR210 R3100-2 is a six axis handling robot used on new energy vehicle parts lines.
• • It is mounted on a custom base built to the height and footprint of your fixtures.
• • A 3100 mm working reach lets one robot serve adjacent machines without a rail.
• • The 281 kg body keeps motion stable while parts are loaded and unloaded.
• • IP65 protection covers the arm in machining areas with dust and coolant mist.

Specifications

Advantages

• • A custom base sets the arm at the exact working height of your fixtures.
• • The 3100 mm reach covers two stations from one position, which reduces arm count per line.
• • IP65 sealing suits machining areas with coolant mist and metal dust.
• • A 281 kg body absorbs reaction loads when parts are picked from bins.
• • Base drawings are issued before fabrication, so the cell layout is confirmed early.
• • Six axis motion keeps part orientation correct for press and gauge loading.
• • Packaging follows export crate standards with rust protection for sea freight.
• • Commissioning support covers safety checks, program handover and operator training.
• • Spare parts for common wear items and cables are held in local stock.
• • Documentation includes layout drawings, wiring schematics and a maintenance schedule.
• • Remote diagnostics are available for controller and drive faults during the warranty period.
• • Installation supervision can be scheduled with delivery to shorten ramp up time.
• • Acceptance testing is performed before shipment and a report is filed for the project.
• • Operator training covers daily checks, safe restart and basic program edits.
• • Fixtures are designed to suit the part family named in the project brief.
• • Safety circuits follow the plant standard and are documented for sign off.
• • Trial production runs are supported on site before acceptance.
• • Wear parts are specified with local part numbers for easy reordering.
• • Programming files are handed over in the controller project archive.

Applications

• • Loading battery tray components into fixtures.
• • Transferring motor housings between machining stations.
• • Unloading stamped parts from presses on EV lines.
• • Machine tending for deburring and washing cells.
• • Buffer handling between inspection and assembly.

FAQ

• • What does the custom base change? It sets the robot to your fixture height and footprint, so the arm reaches stations without extra risers.
• • How large is the working reach? The working reach is 3100 mm, which covers adjacent stations from one position.
• • Which protection rating applies? The arm carries IP65 sealing for dust and coolant mist.
• • Are base drawings supplied? Yes, base drawings are issued for approval before fabrication.