Yaskawa MH900 Heavy Handling Robot for Car Frame Lifting Work

Overview

• • The Yaskawa MH900 is a six axis robot for very heavy handling.
• • A 900 kg payload covers car frames and large fabrications.
• • A 4683 mm horizontal reach with 6209 mm vertical range covers tall stations.
• • The robot weighs 10000 kg and runs on the DX200 controller.

Specifications

Advantages

• • A 900 kg payload lifts car frames without splitting the load.
• • A 4683 mm horizontal reach covers long assemblies.
• • A 6209 mm vertical range reaches high fixture and rack positions.
• • 35 kW of drive power supports heavy transfer acceleration.
• • The 10000 kg body holds stability under full load at reach.
• • DX200 control stores handling routines per frame type.
• • Packaging follows export crate standards with rust protection for sea freight.
• • Commissioning support covers safety checks, program handover and operator training.
• • Spare parts for common wear items and cables are held in local stock.
• • Documentation includes layout drawings, wiring schematics and a maintenance schedule.
• • Remote diagnostics are available for controller and drive faults during the warranty period.
• • Installation supervision can be scheduled with delivery to shorten ramp up time.
• • Acceptance testing is performed before shipment and a report is filed for the project.
• • Operator training covers daily checks, safe restart and basic program edits.
• • Fixtures are designed to suit the part family named in the project brief.
• • Safety circuits follow the plant standard and are documented for sign off.
• • Trial production runs are supported on site before acceptance.
• • Wear parts are specified with local part numbers for easy reordering.
• • Programming files are handed over in the controller project archive.
• • Warranty visits cover calibration checks during the first operating year.
• • Spare cable sets and connectors are recommended for continuous operation.
• • Loader and unloader interfaces are tested against the line PLC before handover.
• • Cable routing and dress pack layout are reviewed against the arm envelope before shipment.
• • Cycle time estimates are issued with the layout drawing for planning purposes.
• • Gripper jaws can be machined to suit part drawings supplied with the order.

Applications

• • Lifting and placing car frames.
• • Handling large weldments between stations.
• • Loading heavy fixtures onto machining lines.
• • Transfer of truck and bus structural parts.
• • Heavy part handling in assembly halls.

FAQ

• • What payload does it handle? The robot is rated for 900 kg loads.
• • What reach is available? Horizontal reach is 4683 mm with a 6209 mm vertical range.
• • What foundation is needed? The robot weighs 10000 kg and needs a designed foundation.
• • Which controller is used? The system runs on the DX200 controller.